The grinding noise, like something hitting the blades of a spinning fan, comes from a worn pinion on the end of the motor shaft turning against a cog within the motor control valve assembly. I know... I pulled it out!
Eventually, it will jam and you will either have no heat or possibly no cool air. It's a mechanical failure. Unless you are mechanically adept, there is nothing you can do to prevent it. Repair costs as I've been reading are enormous for what it's worth (but certainly NOT $800!). But then again, it REALLY sucks to drive in the winter without heat! In fact, with moderate to heavy snowfall, it would be impossible to drive without heat.
If you're adventurous or crazy enough, see my reply at
http://www.mitsubishi-forums.com/index.php...otor+valve+dashCiau.