Hi, I received a private email asking about the timing belt change. I figured I would post it here and the replay. hope to save some one else some troubles with their belt change.
Allen
QUOTE
hey, im planning to change my belt soon, can you tell me what exactly do i need to take out before i can get to the belt ? why does this take 7 hours?
Hi,
Yes, it quite a job. I'm not a mechanic, so it probably will take me longer. I'm going to go with 20 hours for me, but like I said I'm a programmer. Half my time is double checking every thing before I took it apart.
All my parts didn't arrive at one time either and I'm still waiting on the dust cover seals so that always add a bunch of time when you go back to a project you stopped in the middle. To be save, I would say plan on 10 hours with all the parts in your hand.
Don’t **** around , order both new pulleys, tensioner, water pump, dust seals, power steering belt, air conditioner belt and what ever else you can think of. Way to much work to try and save a buck in this area.
You ask about what you need to take out. The 60K.htm is a very good article.
You will need to find all the torques. Would be nice if ALL the bolt torques setting were on the page too. It says to refer to manual - I don't have one but it is here.
http://www.mitsubishi-forums.com/t25567-workshop-manual.htmhttp://www.team3s.com/60k.htm If someone knows of a better one.
Than read posts and read more posts, than search for more posts
Than search the net.
The guys here have been great and the info is great. Just hope I can add some useful info back to the group.
Things I would do different:
Order the cam chocks, the front cams will spin on you.
You will need these two tools.
Order the pulley remover tool and the tensioner tool. (I have access to a machine shop so I built my own ( 1 hour) The tolerance for the tension tool is about 5 thousands, unless you have some good equipment, just buy it.
(IMG:
http://i252.photobucket.com/albums/hh29/TheLightsAreOnBut/wrench.jpg)
(IMG:
http://i252.photobucket.com/albums/hh29/TheLightsAreOnBut/tension_wrench.jpg)
in addition to the paper clips to hold the new belt in place. I had eight woodworking spring clamps. (Looks almost like the paper clips shown but they had a 2" deep throat.) With these you can hold the 2 belts on top of each other (edge to edge) Makes it very easy to transfer your timing marks.
Like the 60K.htm states- mark your belt- Make sure you mark the belt all the way across the top for you timing marks - than also paint a mark on the cam shafts so you can see them from this side. The rear cams are hard to see the mark. You still have to use the embossed marks to align your cams. If you use the cam chocks than you know for sure every thing is lined up.
I also marked the crank shaft. (thin lined paint pen) than I marked the triangle pickup sensor to make sure the crank never turned and to line up the belt marks. I just picked a tooth, marked it with a paint pen. I drew a line across the belt. all the way to the block and marked the block.
Like it says – double and triple check everything. Hand turn over the motor and turn it back. Make sure the marks are right. I have a 5 speed so turning the crank is easy. Put the car in 5th gears, put some old lug nuts on the wheel studs and use a ½ breaker bar to turn the hub.
With marks all the way across the old belt, lay this belt on the floor. lay the new belt on top of it (edge to edge) line up the belt nubs and clamp the two belts in place with the 8 wood working clamps. This makes it impossible to get your transfer marks wrong.
Than double check everything.
The 60K.htm says to keep all you bolts in order. I figured if I put the bolts for each part in it own zip lock bag I would remember where and how they installed. After all, how long will this take…… What is the word “WTF” not all bolts are the same length, diameter or head pattern. Next time I’m going to get a sheet of chip board (about 10 bucks) as I remove bolts draw a rough out line of the part, drill a hole and use the chip board as my bolt holder.
Setting tension for the timing belt is tricky, when you tighten the pulley nut it wants to turn the cam, which over tensions the belt and binds the pin in the hyd tensioner. I only set tension to 5 ft/lbs and as I tightened the bolt the cam turned. I had to torque the bolt to 44 ft/ lbs instead of 42 ft/lbs to get the belt the correct tension. I used the retaining pin in the tensioner as my guild. Hand turn the motor back and forth before you remove the pin. Recheck that the pin moves easy. I waited a few hours and rechecked the pin. Turned the motor back and forth, recheck and than I pulled the pin.
I also would change the plugs at the same time. The rear cam dust cover is a **** to get the bolts out but if you take the intake plenum off to change the plugs, it would be easy to get at.
I’m learning as I go. I have the belt installed; waiting on the dust cover seals, so my motor is still supported by a floor jack. This will be a several weekend project for me.
I was probably way over cautious, but this is not the place to make a mistake with your cams.
I’m going to change plugs today. I was going to wait until I have the timing all back together but waiting on parts. This breaks my golden rule about taking several things apart at once. I would have liked to start the car after the belt change and before taking off the intake plenum. So if *** went or goes wrong you only worked on one thing at a time. But what’s the fun in that :beer: