QUOTE(kyo27 @ Jul 23 2008, 11:46 AM)
By look on the picture, sorry brother. This is really a big problem.
For standard fitting, the air dam extension should have plastic clipping fastener and 3m taped for the face attach. For under side of the chassis, it should have expansion plastic fastener and screw. There are standard pre-drill hole under the chassis from factory.
1) Your picture show the gap, it seem like the drill hole for the clipping fastener at your chassis is out of alignment (Up Down Side) side air dam extension should be sit to the chassis according the body shape. it actually call
"male n female or in our team call mirror " For example a bolt outer thread and a nut inside thread must be the same size otherwise it will not grip properly. if the drill hole is out of the mirror alignment.(too low to the chassis) definitely it will not kiss nicely after install.
How that’s technician marked marking before drilling the hole? the side air dam extension from factory has provided the marking material, is a kind of foam with double side taped. this material will stick at the side extension the position for clipping holder. than firmly press the side air dam toward the chassis and let the double side taped market to contact with the chassis than remove the side air dam from the chassis. You can see the material will transfer from the side air dam to the chassis. After all this is the position the technician should drill on. Problem will always occur at this stage of transfer marking. By standard, the technician should make sure the side air dam position are at the correct position in place with the chassis. So, how the technician can confirm? It should tighten all screw under the side air-dam to the chassis first before it can firmly press the side air-dam toward the chassis for transfer marking. Otherwise, the marking may be transfer to the chassis either is too high or too low or to forward to the front or too backward to the rear. A mm out of alignment will cause a lot of difference. So the gap may be cause to the side extension twist of form or compress of form.
2) I believe the first time you installed the side air dam extension with the big gap are cause by the technician may be drill the hole out of the alignment and cause the side air dam either, twisted, compressed, too high or too low.
3) The second time when you went back to complain, the technician may be tried to rectify back the holes alignment to it correct position and enlarge the holes size on your chassis. That made the fitting became worst. Reason, once the holes size has enlarge the fastener from the side air dam extension will never sit firm or hold tight your side air dam extension inplace with chassis and cause it a gap. From the picture can see very clearly the fastener did not hold tight the side air dam extension in place.
4) However, to solve your gap problem, 2 alternative.
1: take out your side air dam extension, cover up the holes with welding, than remarking and drill the holes back in position. Fit back your side sir dam extension.
2: Send your car back to the dealer and reclaim for a new car.
Remark: You must make fast to rectify this problem, otherwise, once the side air dam twisted shape has form, you will never have it to be rectify.
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